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Condition-based Monitoring

RJW Intelligent Engineering Solutions > Maintain > Condition-based Monitoring

Please see below an outline of the Condition-based Monitoring services available and the advantages and benefits of partnering with RJW to manage your rotating assets.

Typical benefits are:

  • 70% reduction in unplanned downtime
  • 30% increase in asset life
  • 10% reduction in energy consumption


Carry out vibration monitoring and analysis on all critical/nominated rotating equipment. All data and reports will be visible via RJW’s Machine Sentry cloud-based asset management platform. Wireless monitoring of high-criticality or remote assets – increased frequency of vibration monitoring facilitating more accurate predictive analysis. Reliability Technicians – qualified engineers with a minimum of VA1 and IR1 certification. IR surveys carried out monthly by area. In-situ dynamic balancing and laser alignment carried out by RJW Reliability Engineers. A 24-hour call out rota can be implemented supported by RJW workshop-based Reliability Team. Monthly review meeting with RJW personnel. Comprehensive reporting throughout the process including component failure reports on repairs carried out by RJW.

Additional services are available, including:

  • Ultrasound leak surveys, Motion Amplification analysis of systems, Active Lubrication Programmes, Oil Condition and Wear Debris Analysis.
  • RJW offer a complete end-to-end solution for the care and management of rotating equipment with all processes executed and controlled in-house at each of their seven workshops in the North West. 
  • Additionally, RJW Reliability is fully integrated with RJW’s ERP system allowing the seamless search of assets, maintenance logs and quotations including detailed reports, test certificates, documentation and photographs. As technology continues to play an increasingly important role in industry, RJW Reliability provides the perfect solution for companies intent on optimising productivity, performance and profit.