With a combination of our large machine shop, extensive fitting, balancing and fabrication facilities, we are ideally suited to specialise in heavy conveyor and crusher roller repairs, carrying out all aspects of the repairs within our workshop. This enables us to provide first class delivery times and quality standards meaning that the rollers are returned on time to a standard that will maximise their operating life.
Our machining facilities include a number of lathes enabling us to machine rollers up to 6m in length and 2m in diameter, together with milling facilities up to 6m. We are able to manufacture and fit new shafts or repair either the shafts or the roller surface itself using our Lloyds and DNV approved spiral welding processes.
As well as carrying out roller repairs, we can also apply different materials that may have better wear properties using the spiral welding process that may, depending on the application, prolong the working life of the roller.
Our extensive fitting facilities run by our experienced and skilled personnel, where we also repair and overhaul pumps and gearboxes, are complete with lifting facilities over 10T meaning that they are ideal to inspect and replace bearings, sprockets and other components as well as carrying out any other repairs that may be necessary.
Following dismantling and repair, the balancing department allows us to dynamically balance rollers up to 11T in weight and 10m long mean again that we are able to carry out roller repairs quickly and to the highest possible standards.
All facilities are available 24 hours a day, giving us the ability to provide the fastest possible turnaround time to the roller repairs meaning that, where this is a factor, downtime is kept to a minimum.
For more details, don’t hesitate to contact us on 0161 702 8737 or 0151 207 2074.